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    HUNDREDS of wooden chairs are readied for finishing touches and packing at Castilex Industrial Corp.’s one-hectare facility in Mandaue City.

     
    By Wilfredo Rodolfo III
    Reporter
     

    The export-furniture industry is perhaps the best example of the Filipino’s entrepreneurial spirit and creativity that can battle it out with the best of the world.

    The Cebu export-furniture industry—which accounts for almost half of the country’s total output—is a prime example. With scarce natural resources and without a domestic market to speak of, furniture makers in Cebu had to look outward and use their creativity and business savvy to build a worldwide brand that has landed inside the homes of the world’s rich, including Hollywood celebrities and blockbuster movie sets.

    But with an ever-strengthening peso, competition from powerhouse China, high cost of raw materials and almost no support from the government, the industry is facing one of its most challenging years ever.

    Yet industry people in Cebu these days are still smiling, as they prepared for their biggest showcase event over the weekend.

    “When everybody sees adversity, I see opportunity,” said Eric Casas, president of the Cebu Furniture Industry Foundation (CFIF).

    For three days, the Waterfront Cebu City Hotel and Casino was the de facto center of the city, as Cebu’s finest creations hogged the spotlight during the Cebu International Furniture and Furnishing Expo (CebuX) 2008.

    More than a thousand buyers from the US, the Middle East and Europe and the new buyers from Russia flew over to see the breakthrough creations of Cebu and, hopefully, strike deals with local manufacturers.

    “Despite all our problems, the market is still out there. It is just a matter of finding that market and getting it,” Casas, also president of Kirsten International Phils. Inc., said.

    Glory days

    It is not easy to be as optimistic as Casas. The furniture industry is at its lowest in terms of output in almost two decades, with the peso predicted to get even stronger and the US
    Cebu’s biggest customer—headed for an economic slowdown.

    In 2006 total furniture output of the Philippines reached only $275 million, close to half of it coming from Cebu. That figure is well below the numbers the industry posted during its glory days, which peaked in 2001 when it hit $665 million.

    But with the September 11 terrorist attacks in the US, it went downhill for the exporters. By 2003 the output was cut by almost half to just $316 million. It has been downhill ever since.

    “Two years ago $1 million in sales would be P56 million for us. Now it’s only P41 million. How will you look for the missing P16 million? That’s a really big challenge,” said Laurie Boquiren, the marketing director of Castilex Industrial Corp.

    Castilex is one of the pioneers in the industry when it started some 35 years ago, when there was almost no Cebu furniture industry to speak of.

    Though already a major shipping power, Cebu was initially a stopover point for rattan coming from Mindanao and Visayas on their way somewhere.

    Unlike their counterparts from Manila, which mostly deal with the domestic market—condominium developers, hotels, etc.—Cebu furniture makers also couldn’t rely on the local market to buy their goods, and so must look at foreign markets for revenues.

    But trust the enterprising Cebuano to find a way. First, they hatched the idea to turn rattan into furniture to be sold at a higher price. With a natural talent for creativity, Cebuano designers bent, twisted and mixed rattan with other materials like iron, wood, shells and even stones to come up with their creations.

    And the world noticed.

    The US market, in particular, got acquainted with the “Cebu look”—simple chairs but with shells and stones on it.

    “Cebu furniture always gets attention because it looks like mixed-media art,” CFIF executive director Ruby Babao-Salutan said.

    “There were years when we were really dominant in the world. Products from other Asian countries may have the same materials as ours, but they lag behind in creativity,” she said.

    Several world furniture giants like Dedon and Maitland-Smith, in fact, have chosen to set up their bases in Cebu and employed thousands of craftsmen.

    The industry itself created a new generation of rich families in Cebu and employs some 20,000 at present.

    It is this success, however, that prodded other Asian countries to put up a challenge against the Philippines in the world market to get a share of the pie.

    China

    Boquiren looks over her one-hectare facility in Mandaue City as hundreds of wooden chairs are readied for finishing touches and packing.

    “In China, they can make thousands of the same chair at a fraction of our cost. We just can’t compete with that,” she said.

    China and Vietnam are the biggest challengers to Cebu’s dominance in the world furniture market. The two country’s hectares of mechanized manufacturing plants churn out thousands of furniture pieces a day while actively pirating the best designers of the Philippines.

    They have almost the same raw materials as the Philippines, but cheap labor and financial subsidies from the government have allowed Chinese manufacturers to invest in equipment and pull down their costs very low.

    “We realized it’s is just impossible to compete with them,” Boquiren said. “We just can’t pull down our price to the floor or invest in equipment.”

    Making matters worse, the US, Cebu’s biggest client, went through its housing-mortgage crisis in 2007 and is expected to slow down in 2008.

    The peso is also expected to further strengthen, adding additional woes on exporters who are already reeling from huge costs in raw materials and labor.

    In the last two years more than 40 companies, or about 35 percent of the total membership of CFIF, have folded, and some 5,000 people lost their jobs.

    Cebu exporters, in general, are bracing for a tough year in 2008.

    “They say when the US gets a cough, everybody else gets the flu. We are expecting a tougher year, and so we are bracing for it,” Philippine Export Confederation Cebu (Philexport) president Jay Yuvallos said.

    Hopeful

    But the industry, in general, is still hopeful. Instead of looking to the West, it is now eyeing markets in the Middle East, Europe and Russia.

    They are also planning to bring in the battle to China’s own front yard.

    “There is a growing number of new rich people in China who want to get everything that would set them apart. Our furniture can provide them with that exclusivity,” Casas said.

    “Instead of battling China head-on, we concentrated on our strengths, particularly our design, which is something they do not have.”

    Cebu is also strengthening its hold on the high-end market, banking on the creativity of its creations to outpace competition and copycats from other countries.

    “Their machines can’t create our designs, so we are one step ahead of them,” Casas said.

    Cebu exporters are also working hard to hold on to old clients, especially from the large US retail stores.

    “You have to earn their trust and keep it,” Boquiren said. “These days we just don’t show them our catalogue and hope that they will buy. If they give us an idea of what they want, our design staff immediately jumps into it and tries to create something.”

    In the CebuX, the Russians, first-ever entrants to the expo, were the biggest stars, with an expected 150 buyers coming over to see Cebu’s creations.

    Europeans came in second, followed by those from the Middle East and Asian buyers—far outnumbering clients from the US.

    In her speech at the opening of the expo, Cebu Gov. Gwendolyn Garcia called for resilience as she urged the exporters to remain steadfast.

    “It is this invincibility of hope that has kept us going,” she said.

    There are still challenges ahead: the Russian market is far in terms of delivery logistics, while capturing the European taste is something new for Cebuano designers.

    But, at the end of the day, industry players believe the Cebuanos will emerge triumphant in adversity.

    “Many companies have weathered many storms in the past. This is just one of them. It will be tough, but the Filipino is used to challenges. We’ll get through this,” Boquiren said.

    “Companies would surely need to tighten their belts. It’s survival of the fittest out there,” Casas pointed.

    “There is business. It’s not just ‘as usual’ for us,” he added.

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